Subaru Forester

1997-2005 of release

Repair and operation of the car



Subaru Forester
+ Subaru Forester cars
+ Maintenance instruction
+ Routine maintenance
+ Engine
+ Cooling systems, heating
+ Power supply system and release
+ Engine electric equipment
+ Control systems of the engine
- Gear shifting box
   + 5-staged manual box of gear shifting (MBGS)
   + 4-staged automatic transmission (AT)
+ Coupling, transmission line
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment


Gear shifting box

Specifications

Manual box of gear shifting

Type 5-staged, synchronized without or with a reducer (5х2)
Volume of gearbox oil, l 2 ÷ 3.5
The transfer relations (in brackets - Turbo models)
1st transfer 3.545:1 (3.454: 1)
2nd transfer 2.111:1 (1.947:1)
3rd transfer 1.448: 1 (1.366:1)
4th transfer 1.088: 1 (0.972:1)
5th transfer 0.871: 1 (0.738:1)
Reverse gear 3.333: 1 (3.333:1)
Transfer relations
The highest 1.000: 1
The lowest 1.447: 1

Main transfer of the drive of forward wheels

Type Gipoidny
Transfer relation
Models without turbo-supercharging with AT 4.444: 1
Other models 4.111: 1
Intermediate transfer of the drive of back wheels
Type Cylindrical, kosozuby
Transfer relation
Models without turbo-supercharging 1.000: 1
Models with a turbo-supercharging 1.100: 1

Main transfer of the drive of back wheels

Type Gipoidny
Transfer relation
Models without turbo-supercharging 4.111: 1
Models with a turbo-supercharging 4.444: 1

Forward differential

Type of gear wheels Conic pryamozuby
Quantity of gear wheels
Side 2
Satellites 2

Interaxal differential (models with the constant four-wheel drive)

Type With the viscous coupling
Type of gear wheels Conic pryamozuby
Quantity of gear wheels
Side 2
Satellites 2

Back differential

Type of gear wheels Conic pryamozuby
Quantity of gear wheels
Side 2
Satellites 2
Volume of oil, l 0.8

Adjusting parameters

Lengthening of a box
Gap between a lock ring and the ball bearing (20х72х17), mm 0 ÷ 0.15
Gap between a lock ring and an internal holder of the bearing of a shaft
leading gear wheel of intermediate transfer of the drive of back wheels, mm
0 ÷ 0.15
Case of the transfer case assembled with lengthening
Gap between an adjusting washer of interaxal differential and the persistent bearing, mm 0.35 ÷ 0.55
Gap between a persistent washer (52x61xt) and the bearing, mm 0.05 ÷ 0.55
Intermediate gear wheel of the reverse gear
Gap between an intermediate gear wheel and a wall of the left semi-case of the transmission, mm 6.0 ÷ 7.5
Gap between an intermediate gear wheel and an opposite wall of a case, mm 0 ÷ 0.5

Gear shifting forks

Gaps between tips of rods, mm
Tips of rods of switching 1/2 and 3/4 0.5 ÷ 1.5
Tips of rods of switching 3/4 and 5 0.6 ÷ 1.4

Case RKPP assembled

Gap of gearing of gear wheels of the main transfer, mm 0.13 ÷ 0.18
Gap between a lock ring and a persistent washer of the intermediate block (only boxes with a reducer), mm 0.05 ÷ 0.35

Leading gear wheel of the main transfer

Moment of resistance to the leader's provorachivaniye
gear wheels in a secondary shaft, Nanometer
0.3 ÷ 0.8

Leading gear wheel of a divider of transfers (only boxes with a reducer)

Gap between the bearing and half rings, mm 0 ÷ 0.08
Gap between the bearing and lock
ring with an outer diameter of 56 mm, in mm
0 ÷ 0.08

Main shaft (only boxes with a reducer)

Gap between a synchronizer nave
rudktor, mm
0.060 ÷ 0.100

Interaxal differential (models with the constant four-wheel drive)

Gap between a lock ring with an outer diameter of 110 mm and a cover of differential, mm 0 ÷ 0.15
Axial side play of the viscous coupling, mm 0.62 ÷ 0.86

Forward interaxal differential

Gap between teeths of side gear wheels and satellites, mm 0.13 ÷ 0.18
Gap between shlitsevy shaft of the drive of half shafts and an axis of satellites, mm 0 ÷ 0.2

Efforts of tightening of threaded connections, Nanometer

See the Head Stsepleniye, transmission line.

Automatic transmission

Hydrotransformer

Type Symmetric, 3-element,
with the blocking coupling
Transformation coefficient at
the stopped turbine wheel
2.3 ÷ 2.4
Diameter, mm 246
Frequency of rotation of the engine at stopped
turbine wheel, rpm
2700
Type of couplings of a free wheeling With crackers

Transmission

Type Planetary, 2-row, with realization
4 forward transfers and one back
Elements
managements
4 blocking couplings,
1 disk brake,
1 tape brake,
2 couplings of a free wheeling
Transfer relations
1st transfer 2.785: 1
2nd transfer 1.545: 1
3rd transfer 1.000: 1
4th transfer 0.694: 1
Reverse gear 2.272: 1
Control system type Hydraulic

Oil pump

Type Bladed, variable productivity
Type ATF DEXRON II
Drive From the engine
Number of shovels 9

Control system

Type Electrohydraulic
Type ATF DEXRON II
Volume of ATF, l 8.3
Lubrication system
Type Compulsory
Oil type Transmission

Coupling of turning on of the back drive

Type Multidisk, blocking
Control system Electrohydraulic
Lubricant The general with the transmission
Transfer relation 1.000: 1

Main transfer

Transfer relation
Models with a turbo-supercharging 4.111: 1
Models without turbo-supercharging 4.444: 1
Oil type API, GL-5
Volume of oil, l
Forward drive 1.2
Back drive 0.8
Check of serviceability of functioning of transmission on the motionless car
Nominal rate of turns of the engine during check in min. 2300 ÷ 2700

Efforts of tightening of threaded connections, Nanometer


Bolts of fastening of a beam to the car bottom 54 ÷ 83
Bolts of fastening of a beam to transmission 31 ÷ 39
Bolts of fastening of the central section of system of production of the fulfilled gases to a suspension arm 32 ÷ 40
Bolts of fastening of the central section of system of release to back 13 ÷ 23
Bolts of fastening of an assembly bracket of the basic bearing 47 ÷ 57
Bolts of fastening of an arm of a support of a suspension bracket of the power unit 36 ÷ 67
Bolts of fastening of a support of a suspension bracket of the power unit to a car body 36 ÷ 67
Bolts of fastening of a reception pipe of system of production of the fulfilled gases to the engine 25 ÷ 35
Bolts of fastening of section of system of production of the fulfilled gases to глушитлею 39 ÷ 57
Bolts of fastening of the lower spherical support 39 ÷ 59
Bolts of fastening of the lower levers of a suspension bracket to a beam 83 ÷ 113
Bolts of fastening of the driveshaft to a back connecting flange 23 ÷ 39
Bolts of fastening of a basic arm of a driving cable of switching of AT 23 ÷ 42
Bolts of fastening of assembly collars of a bar of the stabilizer of cross stability 21 ÷ 29
Bolt and nut of fastening of a starter 36 ÷ 44
Bolts of fastening of the converter of rotation
to a power shaft
23 ÷ 27
Bolts of fastening of the torsion bar
From the engine 44 ÷ 54
From a body 47 ÷ 67
Bolts of fastening of a jet rack 42 ÷ 62
Bolts of fastening of an arm of a support
transmission suspension brackets to a body
36 ÷ 67
Bolts of fastening of transmission to the engine 46 ÷ 54
Bolts of fastening of cross draft
to a suspension bracket beam
73 ÷ 94