Subaru Forester

1997-2005 of release

Repair and operation of the car



Subaru Forester
+ Subaru Forester cars
+ Maintenance instruction
+ Routine maintenance
+ Engine
+ Cooling systems, heating
+ Power supply system and release
- Engine electric equipment
   Specifications
   Start of the engine from the auxiliary power supply
   Removal and installation of the rechargeable battery
   Check of a state and replacement of wires of the battery
   System of ignition - the general information and precautionary measures
   Check of serviceability of functioning of system of ignition
   Assembly of coils of ignition - the general information, check of a state and replacement
   Check and adjustment of installation of a corner of an advancing of ignition
   Replacement of the module of ignition
   Check of serviceability of functioning of CKP, CMP sensors and detonation
   Service of spark plugs
   Check of a condition of high-voltage wires
   System of a charge - the general information and precautionary measures
   Generator, general information, check and service
   Removal and installation of the generator
   System of start - the general information and precautionary measures
   Check of serviceability of functioning of a starter and chain of start
   Nippondenso starters - check and service
   Mitsubishi starters - check and service
+ Control systems of the engine
+ Gear shifting box
+ Coupling, transmission line
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment


Specifications

General parameters

Tension of onboard network 12B

Rechargeable battery

Type

for Europe
Model without turbocompressor
RKPP 55D23L
AT 65D23L
Model with a turbocompressor
RKPP 55D23L
AT 75D23L
others 50D20L

Capacity, Ach

for Europe
RKPP
75 (48)
AT 85 (52)
others 40
Maximum starting current, And
RKPP 130-158
AT 140-172

System of ignition
Type direct ignition of Map-DIS (as part of a control system
and rasprdelenny injection of MPFI)
Ignition order 1-3-2-4
Basic corner of an advancing of ignition, hail before VMT, (it is not regulated, set by the control unit)
Models without turbokomressor
10±10, at 650 rpm (at 670 rpm on models with AT)
Models with a turbocompressor 12±10, at 700 rpm

Scheme of an arrangement of cylinders

Ignition coils

Type

Models without Hitachi turbo-supercharging CM12-100
Models with Diamond turbo-supercharging F569-01R

Resistance of windings of coils of ignition, Ohm

Primary windings (between plugs 1 and 2; and 2 and 3)
Hitachi CM12-100 0.63 ÷ 0.77
Diamond F569-01R 0.62 ÷ 0.76
Secondary windings (between plugs A and B; and With and D)
Hitachi CM12-100 10400 ÷ 156000
Diamond F569-01R 18900 ÷ 24150
Resistance between primary plug and the case of bobbin assembly, megohm Not less than 10

Spark plugs and VV electrical wiring

Type of spark plugs

Engines of 2.0 l
Models without turbo-supercharging
The models equipped with catalytic
converter
Champion RC10YC4
(interelectrode gap
1.0 ÷ 1.1 oo) / RC9YCC, (gap of 0.8 mm)
Models without catalytic converter
NGK BKR6E-11 (gap of 0.8 mm)
Autolite: APP3923, (gap of 1.0 mm)
Bosch: FR8DCX, (gap of 1.1 mm)
Beru: UXF79, (gap of 1.1 mm)
Models with a turbo-supercharging NGK PFR6B
(gap of 0.7 ÷ 0.8 mm)
Champion RC 8PYP (gap of 0.8 mm)
Engines of 2.5 l
Models without turbo-supercharging RC10YP4A (Champion)
Models with a turbo-supercharging PFR5B-11 (NGK)
Resistance of candle wires, kOhm
Candles of the 1st and 3rd cylinders 6.43 ÷ 15:01
Candles of the 2nd and 4th cylinders 6.67 ÷ 15:57

System of a charge. Generator

Type The Mitsubishi A2T09591 with built-in
tension regulator
Polarity of grounding
 " — "
Tension and current of return 12B/75A
Anchor type 3 phases, windings are connected by a star
Straightening Full, on 8 diodes
Rotation frequency at 13:5é and 20 °C, rpm 700
Return current, And
At engine 1500 turns in min. 35
At engine 2500 turns in min. 64 (14 V)
At engine 5000 turns in min. 77
Diameter of a contact ring of the generator, mm
Nominal rate 22.7
Extreme admissible value 22.1

System of start. Starter

Nippondenso starters

Type 128000-8311 or 129000-8321, with a reducer
Tension (V)/Power (kW)
128000-8311 12/1.0
128000-8321 12/1.4
Direction of rotation Counterclockwise
Quantity of teeths of a gear wheel
128000-8311 9
128000-8321 9
Check of a starter without loading
Tension/current (max), В/А 11/90
Frequency of rotation, rpm
Model 128000-8311 3000
Model 128000-8321 2900

Check of a starter under loading

The recommended method
Model 128000-8311
Tension (V)/torque (Nanometer) 8/10
Rotation current (A)/Frequency  
(rpm) 280 (max)/900
Model 128000-8321
Tension (V)/torque (Nanometer) 8/14
Rotation current (A)/Frequency
(rpm) 370 (max)/880

Alternative method with applying of the brake moment (nominal rates)

Model 128000-8311
Tension (V)/current (And) 5/800 (max)
The braking moment (Nanometer) 27
Model 128000-8321
Tension (V)/current (And) 5/1050 (max)
The braking moment (Nanometer) 27
Outer diameter of a collector of anchor assembly, mm
Nominal rate 30
Extreme admissible value 29
Radial beating of a collector of anchor assembly, mm
Nominal rate 0.02
Extreme admissible value 0.05
Depth of undercutting of isolation between lamels of a collector, mm
Nominal rate 0.6
Extreme admissible value 0.2
Length of coal brushes, mm
Nominal rate 15
Extreme admissible value 10

Mitsubishi starters

Type MIT70381A, MIT75681 or MIT77181,
with a reducer
Tension (V)/Power (kW)
MIT70381A and MIT77181 12/1.0
MIT75681 12/1.4
Direction of rotation Counterclockwise
Quantity of teeths of a gear wheel
MIT70381A and MIT77181 8
MIT75681 9
Gap size between the case and the leading gear wheel, mm 0.5 ÷ 2.0
Check of a starter without loading
Tension/current (max), В/А 11/90
Rotation frequency (all models), rpm 3000

Check of a starter under loading

The recommended method
MIT70381A and MIT77181 models
Tension (V)/torque (Nanometer) 8/8.5
Rotation current (A)/Frequency
(rpm) 280 (max)/980
MIT75681 model
Tension (V)/torque (NChm) 7.7/10
Rotation current (A)/Frequency
(rpm) 300 (max)/1000
Alternative method with applying of the brake moment (nominal rates)
MIT70381A and MIT77181 models
Tension (V)/current (And) 4/780 (max)
The braking moment (Nanometer) 18
MIT75681 model
Tension (V)/current (And) 4/980 (max)
The braking moment (Nanometer) 27
Radial beating of a collector of anchor assembly, mm
Nominal rate 0.05
Extreme admissible value 0.10
Depth of undercutting of isolation between
lamels of a collector, mm
0.5 ÷ 0.8
Length of coal brushes, mm
Nominal rate 17.5
Extreme admissible value 12.0
The effort developed by brush springs, N
MIT70381A and MIT77181 models
Nominal rate (new brush) 20.6
Minimum admissible value 6.9
MIT75681 models
Nominal rate (new brush) 24.5
Minimum admissible value 9.32

Efforts of tightening of threaded connections, Nanometer

Are provided also in the text of the Head and on illustrations

Spark plugs 21
Lambda probe
models without turbocompressor 18-24
models with a turbocompressor 41-47
Detonation sensor
models without turbocompressor 21-26
models with a turbocompressor 6